Warm Flat Roof System

The Warm Flat Roof System is a fully integrated, thermally efficient roofing solution suitable for both new build and refurbishment projects. Combining Polyroof's self-adhesive vapour control and carrier layers with thermally efficient insulation and a cold liquid-applied waterproofing membrane, it delivers a seamless, fully adhered build-up on a wide range of structural deck types including timber decks, concrete & metal, as well as being ideal for overlay of existing roof surfaces, backed by Polyroof's comprehensive range of guarantees, covering all Polyroof elements.

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Why Specify This System?

Thermal Performance

With insulation positioned above the structural deck, the warm roof design eliminates cold bridging and ensures the full thermal value of the insulation is realised, helping buildings meet and exceed current Building Regulation requirements.

Range of Guarantees

Subject to specification and project requirements, a range of guarantees of up to 25 years can be issued when Polyroof-specified elements are used as part of the build-up. The Polyroof Ultimate Guarantee, covering all Polyroof supplied components, from vapour control layer to waterproofing membrane, can be issued, giving building owners complete long-term peace of mind.

Cut-to-Falls Insulation Available

A range of Polyroof specified insulation options, including non-combustible, are available in tapered configurations, allowing positive roof drainage to be achieved through the insulation layer. Bespoke cut-to-falls schemes are provided by Polyroof's technical team.

Cold Applied, No Hot Works

The entire system build-up, from the self-adhesive AVCL and insulation layer through to the liquid waterproofing membrane, is fully cold applied, with no naked flame or hot works required at any stage.

Suitable for New Build & Refurbishment

The Warm Flat Roof System is equally suited to new build construction and thermal upgrade refurbishment projects, and is compatible with timber, concrete, metal decking, and many existing sound roof surfaces.

System Options

The Warm Flat Roof System is powered by two waterproofing variants, Protec Evolve and Protec, and is available with a range of insulation options, including non-combustible, available in flat and tapered configurations. Learn more in detail below. For bespoke specification advice, please get in touch with our team.

Protec Evolve

Protec Evolve is an ultra-low odour liquid-applied membrane, ideal for warm roof installations within sensitive or occupied environments. The membrane is fast-curing, certified carbon neutral, and highly versatile - forming the waterproofing layer of the Warm Flat Roof System over the Polyroof SA Carrier Layer.

The following benefits are available, when the system is installed with Protec Evolve as the waterproofing layer:

System Can achieve Part L Regs.
FM Approved Waterproofing available
Can achieve BROOF(t4)
CE & UKCA Marked, ETA & UKTA assessed Waterproofing
BBA Certified Waterproofing
Waterproofing Product EPD
Carbon Neutral Waterproofing
Low Odour Formulation
BBA Durability - 30 Years
Low Temperature Performance
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Low Odour Formulation, Ideal for occupied or sensitive environments such as hospitals and schools.

Full product EPDs and leading carbon offsetting programme as part of Polyroof's award-winning Net Zero Strategy.

Fully integrated system, SA AVCL, Polyroof insulation, SA carrier layer, and liquid waterproofing all specified and guaranteed by Polyroof.

Improved thermal performance, available with a range of Polyroof specified insulation, including non-combustible, in flat and tapered configurations to achieve target U-values.

Polyroof cut-to-falls insulation available, bespoke schemes provided by Polyroof's technical team to achieve positive drainage without structural alterations.

Cold applied Installation with Zero Risks from Hot Works: Fully cold applied throughout.

Typical layers

6. Protec Evolve Top Coat

Top layer of Protec Evolve waterproofing, providing the final seamless weathering surface.

First layer of Protec Evolve waterproofing, with PolyMat 450 reinforcement embedded.

The Polyroof SA Primer and Carrier Layer is applied over the insulation, providing a suitable substrate for the Protec Evolve liquid waterproofing membrane.

Polyroof insulation board, available as Polyroof TissueTherm (PIR) or Polyroof Mineral Wool Insulation (Rockwool), both in flat and tapered configurations. Bonded or mechanically fixed as per project specific wind uplift requirements.

The Polyroof SA Primer Air and Vapour Control Layer is applied directly to the deck to provide reliable vapour control throughout the build-up.

The structural deck substrate, compatible with OSB/plywood, concrete, steel decking, and many existing sound roof surfaces (refurbishment).

Protec

Protec is a highly versatile, fast curing, fully reinforced cold liquid applied membrane system, forming the waterproofing layer of the Warm Flat Roof System. Applied over a Polyroof Carrier Layer, Protec forms a seamless, fully adhered waterproof membrane.

The following benefits are available, when the system is installed with Protec as the waterproofing layer:

System Can achieve Part L Regs.
FM Approved Waterproofing available
Can achieve BROOF(t4)
BBA Certified Waterproofing
CE & UKCA Marked, ETA & UKTA assessed Waterproofing
Waterproofing Product EPD
BBA Durability - 30 Years
Low Temperature Performance
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Fully integrated system, SA AVCL, Polyroof insulation, SA carrier layer, and liquid waterproofing all specified and guaranteed by Polyroof.

Improved thermal performance, available with PIR or mineral wool (non-combustible) insulation in flat and tapered configurations to achieve target U-values.

Polyroof cut-to-falls insulation available, bespoke schemes provided by Polyroof's technical team to achieve positive drainage without structural alterations.

Cold applied Installation with Zero Risks from Hot Works: Fully cold applied throughout.

Typical layers

6. Protec Top Coat

Top layer of Protec waterproofing, providing the final seamless weathering surface.

First layer of Protec waterproofing, with PolyMat 450 reinforcement embedded.

The Polyroof SA Primer and Carrier Layer is applied over the insulation, providing a suitable substrate for the Protec liquid waterproofing membrane.

Polyroof-specified insulation board, available as Polyroof TissueTherm (PIR) or Polyroof Mineral Wool Insulation (Rockwool), both in flat and tapered configurations.

The Polyroof SA Primer and Air and Vapour Control Layer is applied directly to the deck to provide reliable vapour control throughout the build-up.

The structural deck substrate, compatible with OSB/plywood, concrete, steel decking, and many existing sound roof surfaces (refurbishment).

Some of Our Warm Flat Roof Systems

Support Across Every Stage of Your Project

From initial project enquiry right through to completion, Polyroof will be on-hand to support you at every stage of your project’s lifecycle.

Specification → Technical Guidance → Approved Contractors → Quality Assurance → Guarantee

Contact Our Specification Team

Share your project requirements for a tailored specification.

Direct Contacts

Technical Hotline: 0800 801 890

Email: specifications@polyroof.co.uk

Available: Mon-Thurs 8:30-5 | Fri 8:30-3